Review notes for Anthony. This box disappears in the Squarespace version.
- Module throughput uses 13.5 kW per station, the middle of the 11–16 kW measured on the R75108 bench, with 12 channels and 5 min per module swap (offer basis). The inferred ceiling is near 37 kW. Decided 10 Nov: modules stay on the public page.
- Optimised recipes act on packs only (103 → 72 min, MODELLED on the Sept analysis). Modules stay unchanged because no module figure exists.
- No prices on the page (decided 10 Nov). Stations are counted, not priced.
- Defaults: 3,000 t a year, 80 % packs by mass, 75 kWh / 450 kg pack, 70 % charge on arrival (so 52.5 kWh to remove, close to the measured 52 kWh average), 2 shifts, 220 days.
Sizing simulator · estimates
How many stations for your line
Enter your tonnage and battery mix. The simulator sizes RE-GEN 90 discharge stations on times measured at a working pre-treatment site, and shows what optimised recipes change.
SIMULATIONEstimates only. Real results on end-of-life batteries depend on battery condition and ambient conditions.
Your line
Whole packs go on the pack channel. Modules go on the module channels. A station runs one mode at a time.
kWh
kg
kWh
kg
Module channels take modules up to 110 V. Higher-voltage modules go on the pack channel.
Standard recipe
RE-GEN 90 stations
Per pack on station
Station load
Measured timesMEASURED
Optimised recipes
RE-GEN 90 stations
Per pack on station
Station load
One pass, no waitingMODELLED
Packs a day
Modules a day
Energy recovered a year
Want this sized on your own battery list? Send us your figures. We reply with a scoping call and a budget estimate.
Send my figuresWhere the figures come from
| Figure | Value | Source |
|---|---|---|
| Average power while current flows, EV pack | 44 kW | MEASURED · 16 full EV packs on a customer's line, Oct 2026 |
| Waiting on the station per pack, standard recipe | 32 min | MEASURED · same packs (103 min on the station, 71 with current flowing) |
| Waiting with optimised recipes | ≈ 1 min | MODELLED · one pass without waiting between steps, −31 min per battery (analysis of 206 batteries, Sep 2026). To validate in a pilot. |
| Module station power | 13.5 kW | MEASURED · middle of 11–16 kW on our test bench, 12 module channels |
| Module swap per channel | 5 min | ESTIMATE · our design basis |
| Station availability | 85 % | ESTIMATE · our design basis, covers breaks and maintenance |
| Shift length | 8 h | ESTIMATE |
| Energy recovered | capacity × charge | ESTIMATE · energy taken out of the batteries, before conversion losses |
Every station discharges to 0 V and holds against rebound. The operator does the final short-circuit. Station counts include no spare: we size headroom with you on your own battery list. Nothing you enter here is stored or sent, until you press the button and send the email yourself.